Addend analytics logo

Move from 65% to 85% OEE with Real-Time, AI-Driven Manufacturing Analytics

A practical CIO playbook revealing how leading manufacturers eliminate downtime blind spots, uncover hidden losses, and close the 20–25% efficiency gap using predictive analytics.

  • Why ERP & MES reports fail to expose real OEE loss drivers
  • How AI-powered dashboards reveal hidden downtime & bottlenecks in real time
  • A proven Information → Decision → Action (IDA) framework for manufacturing leaders
  • What world-class manufacturers do differently to reach 85%+ OEE
Book a 30-min OEE Gap Assessment

Why Trust Us?

Used by CIOs, Operations Heads, and Digital Transformation Leaders across manufacturing.

Why Most Manufacturers Are Stuck at 60–65% OEE

Despite years of investment in ERP, MES, and reporting tools, most manufacturers still struggle with:

Blind spots in downtime, performance, and quality

The Six Big Losses hidden inside siloed data

Endless firefighting instead of proactive improvement

Board-level pressure without clear, data-driven answers

  • Only 10% of manufacturers globally achieve world-class OEE of 85%+

The problem isn’t OEE as a metric — it’s the lack of real-time, predictive visibility.

Why ERP & MES Data Alone Can’t Win This Battle

Traditional reporting gives CIOs lagging indicators — reports after the damage is done.

  • Long investigation cycles after breakdowns
  • No clarity on whether issues stem from machines, processes, or operators
  • Zero ability to simulate improvements before costly decisions

Without real-time analytics, CIOs manage yesterday’s problems — not tomorrow’s risks.

How Leading CIOs Are Closing the 25% Efficiency Gap

AI-Driven Manufacturing Analytics with the IDA Framework

1

Information

Clean, accurate, real-time machine and operations data

2

Decision

AI highlights top losses and uncovers patterns humans miss

3

Action

Immediate, data-backed interventions on the shop floor

Instead of blaming a constraint machine, predictive analytics reveals upstream issues — fixing the real bottleneck and instantly boosting throughput.

Why Manufacturers Trust Addend Analytics

From real-time production dashboards to inventory optimization, we deliver Power BI solutions that drive
efficiency, reduce costs, and empower smarter decision-making for manufacturers.

Projects Completed
137 +
Client Satisfaction
96 +
Years Industry Experience
0 +
Microsoft Certified Experts
42 +

What You’ll Learn Inside This CIO Playbook

  • The real reasons most OEE initiatives stall

  • A benchmarking model showing where you stand vs world-class manufacturers

  • How predictive analytics transforms reporting into foresight

  • A step-by-step roadmap CIOs can actually implement

  • Key questions every CIO must answer before competitors pull ahead

Book a 30-min OEE Gap Assessment

What’s at Stake for Your Manufacturing Business

Join industry leaders who rely on our Power BI expertise to transform their manufacturing operations with real-time insights and data-driven solutions.

15–20%

reduction in unplanned downtime

20–25%

lower inventory carrying costs

30–50%

improvement in forecast accuracy

Faster, more confident executive decisions

Download the CIO’s OEE Playbook

Built for CIOs, Operations Heads, and Manufacturing Decision-Makers.

Download the CIO’s OEE Playbook

Built for CIOs, Operations Heads, and Manufacturing Decision-Makers.

Trusted by Manufacturing Leaders

Join industry leaders who rely on our Power BI expertise to transform their manufacturing operations with real-time insights and data-driven solutions.

Trusted by Manufacturing Leaders

Join industry leaders who rely on our Power BI expertise to transform their manufacturing operations

Addend Analytics helped us move from reactive reporting to actionable insights that leadership could finally trust.

— CIO Manufacturing Enterprise

Their ability to translate complex data into decisions made an immediate operational impact.

Data & IT Leader Pharma Manufacturing Co

Addend’s analytics tools helped us identify quality issues early, saving us thousands in production costs. Highly recommend their services!

Quality Assurance Lead Food Processing Plant

Addend Analytics transformed our data chaos into actionable insights. Their Power BI dashboards helped us reduce downtime by 20% in just two months!

Operations Manager Industrial Equipment Manufacturer

The custom Power BI solutions from Addend gave us real-time visibility into our supply chain. Now, we make faster, smarter decisions every day.

Supply Chain Director Automotive Supplier

Still Relying on Yesterday’s Reports?

If competitors are already operating at 85%+ OEE, the question isn’t if you should act — it’s how fast.

Book a 30-min OEE Gap Assessment

Let’s Build Your Manufacturing Analytics Solution

Contact us today to discuss how Power BI can optimize your production, inventory, and overall efficiency. Our experts are ready to help!

Our Address

12 Main St, Unit #2139, Brewster,
NY 10509, United States

Contact Number

Mobile: +1 (470) 686-6644
Email: solutions@addendanalytics.com

Get the Free Predictive Analytics Playbook

© Copyright Addend Analytics LLP All Rights Reserved Privacy Policy

Translate »